Ray's Family Heirloom.

He asked us to fix it. We told him we could not.

Ray sitting at the left end of the old lounge in the farmhouse front room

The Chesterfield came into the farmhouse the year Ray’s father passed, straight under the window facing the fire.

Ray’s daughter Amy took her first steps on the rug in front of it, hand over hand along the buttons. Ray is seventy two now, and there have been plenty of little footsteps since, five grandchildren sharing that same patch of floor while he sat, you guessed it, in his spot on the end.

Ray Meagher has lived his whole life within half an hour of the Blue Lake. Thirty one years at the mill, a block just outside town, and a windbreak of pines he planted himself back in the eighties and has been complaining about ever since.

Winter down there comes in off the Southern Ocean and it does not muck about, so from about May the front room is the only room anybody really uses. Which is to say that for half of every year, that lounge was the house.

Everyone in that house had a spot and nobody ever had to be told whose was whose, and Ray’s was the left end, near the lamp, close enough to the fire to feel it.

Forty years of the same man settling into the same place will show in leather eventually, and if you looked at that left arm you could see it plain as day. You could see exactly where his arm went.

Illustration of cracked leather with faded colour along a fold

It did not fail all at once, the way people expect. The colour went first at the tops of the arms where hands land, then the grain flattened right through the middle where everybody sat, and then one winter a seam finally let go and a throw went over it, the way a throw does.

It was fine like that for a good while. By the end it was not fine at all, and Ray knew it long before anybody in the family said a word to him about it.

So he rang us on a Monday morning, and the first thing out of his mouth was not what we made, or what it cost.

“Can you fix it?”

It had been his father’s, he told us, and he was not ready to be the bloke who finally got rid of it.

“It was Dad’s.”

We went and had a proper look at it, and we genuinely wanted to say yes to him.

The trouble is we could not fix it. Re-covering a Chesterfield of that age means building onto somebody else’s frame, and by the time the leather has gone the frame has almost always gone with it, so you would be back where you started inside a few years having paid near enough what a new one costs. We would rather tell a man that straight than take his money for it.

“Righto. Thanks anyway.”

And that was that. He was not rude about it, he simply had no interest in being sold anything, and off the phone he went. We thought we had lost him, and to be honest we thought we had probably earned it.

Then he rang back on the Thursday. Not to order anything, mind you. Just to ask us one thing.

“How long am I looking at, and what actually happens in them weeks?”

“Twelve to fourteen weeks.”

He cut in before we had even finished the sentence.

“How come?”

Because we build the thing from scratch. There is not one sitting in a warehouse with his name on it. Every single one is made to the order, for the room it is going into, and that is exactly where the weeks go.

So rather than tell him, we showed him.

  1. A hardwood frame being jointed on the bench
    01

    The frame

    Kiln-dried hardwood, jointed and blocked at the corners. Nothing is cut until it stands.

  2. A leather hide on the cutting bench beside a round knife
    02

    The hide

    One hide, chosen by hand for that room. Top-grain, sourced out of Australia and South America depending on the hide.

  3. Hands stitching the leather with a curved needle and waxed thread
    03

    The hands

    Cut with a round knife. Buttoned one at a time, every pleat drawn even. It stayed with us until it was right.

1. Solid hardwood frame

Kiln-dried hardwood, mortise-and-tenon joints and corner blocks form the frame beneath the seat.

2. Sinuous steel springs

Zig-zag steel springs support the seat, with a little give beneath the foam.

3. High-resilience foam

Foam at 35 to 40 kg/m³ gives the cushion its substance and helps it recover after sitting.

4. Top-grain semi-aniline hide

The same grade of leather covers every surface, including the back and outside arms.

He went quiet for a fair while on the phone, which we have learned to take as a good sign.

“Righto. That is a fair bit more than I thought went into one.”

Then he told us the thing we have not forgotten since.

“I don’t want rubbish. Dad’s went forty years, so I know what one is meant to do.”

We told him twelve to fourteen weeks again, just so there were no surprises later on.

“I’m not in a rush, mate. I’d rather it was right.”

That was it. He never haggled us over a dollar. And then he said the most Ray thing he said the whole way through.

He had one more question first, and it is the one nearly everybody asks.

“Where’s the leather come from?”

Top-grain, we told him. The hides come out of Australia and South America depending on which one you pick, and the same grade goes on the back and the outside arms as goes on the seat, because a lounge under a window gets looked at from behind as often as the front.

That seemed to settle it.

“I’ll square it with Marg and we’ll go from there.”

Illustration of the empty space under the farmhouse window, with the rug rolled back

He kept the old one right up until ours was on the truck. Seventy two years old and forty of them on that lounge, and he was not about to spend a fortnight perched on a kitchen chair for the sake of it.

In the end it took all of four minutes to shift. Ray rang that same afternoon to tell us the room looked twice the size, and not in a good way, and we had a bit of a laugh with him and promised him it would not feel like that for long.

The new Winston chesterfield under the window in the same farmhouse front room

It turned up on the Tuesday. He rang us that night, which we were not expecting, because Ray is not a man who rings people for a chat.

“Well. You’ve done a job on that one.”

And then, after a bit of a pause.

“I’m seventy two, mate. I’m not buying another one after this.”

Which, if you know Ray, is about as close to a thank you as anybody is getting.

Ray and Marg sitting together on the new lounge in the same farmhouse front room
Ray Meagher 72 Mount Gambier, South Australia

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Made one at a time, for rooms like yours.

Every piece is built to order in the leather you choose.

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